EN
I. When you feel 'lacking in power', a gearbox is almost a must-have
The essence of a hydraulic motor is to exchange pressure and flow for torque and speed.
But in reality, we often encounter situations like this:
The equipment starts with difficulty
It cannot rotate under load
As soon as a load is applied, the motor stalls
This does not necessarily mean the motor is broken; it may simply be that the output torque is insufficient.
At this point, the role of the gearbox becomes very direct:
Exchange speed for torque.
The gearbox reduces the output speed to multiply the output torque by several times, making loads that were originally 'unmanageable' become
Common scenarios where a gearbox must be added:
Walking drive
Rotary mechanism
Winch, lifting, and conveying equipment
Heavy-load start-up conditions
⚠️ Note:
Gearboxes are not (randomly matched). The gear ratio, rated torque, and allowable input speed must match the hydraulic motor parameters. Otherwise, it is prone to overload, burning the motor or damaging the gearbox.
II. When you need 'slow, steady, and precise', acceleration and deceleration will be better controlled.
Many hydraulic systems do not pursue speed, but rather:
Slow and stable movement
Controllable actions
Accurate positioning
For example:
Precision feeding
Rotational positioning
Automated fixtures
Fine adjustment mechanisms
When a hydraulic motor operates directly at low speed, it is easily affected by flow fluctuations and pressure changes, resulting in:
- Fluctuating speed (sometimes fast, sometimes slow)
- Crawling and vibration
- Difficulty in adjustment and control
However, with the addition of a gear reducer:
- The motor operates within a relatively \"comfortable\" speed range
- The output shaft speed is mechanically reduced
- The overall system becomes more stable and easier to adjust
In summary:
A gear reducer expands the \"operational window\" of the hydraulic system.
V. A One-Sentence Summary to Remember
If you remember only one sentence, it is:
Need more torque → Add a gear reducer
Need more stable control → Add a gear reducer
Large load variations → Add a gear reducer
Hydraulic systems are not about 'the bigger the motor, the better,' but rather:
�� The optimal solution is motor + gear reducer + matching operating conditions.